Thermocol (EPS)
Moulded EPS Packaging
Custom-moulded thermocol packaging designed to fit your exact product dimensions. Perfect fit means maximum protection.
Overview
This is our core strength: shape-moulded EPS engineered around your product. Share a drawing, 3D model or physical sample and we develop the mould, validate the fit, and produce inserts, end caps, corner protectors and full enclosures that immobilise your product inside the carton. Custom moulding eliminates movement in transit — the single biggest cause of shipping damage.
Key Features
- Custom mould development from drawings, CAD or samples
- Precise cavity fit immobilises the product in transit
- Engineered crush zones absorb drops and impacts
- Repeatable quality across production runs of any size
- Consolidates multiple loose fillers into one moulded part
Typical Applications
Technical Specifications
| Density range | 12 – 30 kg/m³, matched to product weight |
|---|---|
| Mould development | In-house, from drawing / CAD / sample |
| Part types | End caps, corner blocks, trays, full enclosures |
| Max part size | Machine-dependent; large appliance sets supported |
| Grades | Normal & Fire-Retardant (FR) |
All specifications customisable. Share your requirement for exact values and test data.
Request Specification SheetRelated Products
Thermocol Blocks
High-density EPS blocks for industrial packaging and insulation. Available in standard and custom densities to match your load requirements.
Thermocol Sheets
Lightweight EPS sheets in standard and high-density grades, cut to any thickness. Ideal for surface protection, void fill, and layer packaging.
Insulation Panels & Boxes
Thermal insulation panels and boxes for cold chain and temperature-sensitive goods. Maintains internal temperature throughout transit.
Need moulded eps packaging for your business?
Share your dimensions and quantities and we'll get back with a quote within 24 hours.
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